Naftosense develops and manufactures addressable hydrocarbon leak detection systems that detect hydrocarbons such as refined gasoline, light and heavy crude oils, lubricants, dielectric oils, solvents, and petrochemical compounds. This blog intends to discuss technologies and products that support industrial leak detection.
Executive Summary: Getting Ahead of Leaks & Spills — Naftosense White Paper
FM7745-Approved Leak Detection: Naftosense's Approach to Loss Prevention
Miniature Leak Detection, Maximum Confidence: A Deep Dive into the Naftosense FLD-HCSP
In today’s industrial landscape, timely detection of hydrocarbon leaks—especially in cramped or hazardous spaces—can mean the difference between operational safety and environmental catastrophe. Enter the Naftosense FLD-HCSP: a miniature, stainless-steel-encased hydrocarbon leak detection probe designed to reliably sniff out crude oil, refined fuels, and vapors, even in the most unforgiving conditions.
What Is the FLD-HCSP?
The FLD-HCSP is a compact, passive hydrocarbon leak detection sensor. Built for high-risk industrial environments, it measures only 3.74 inches (95 mm) in length and 0.59 inches (15 mm) in diameter. Despite its small footprint, this device punches far above its weight class, offering robust performance, minimal maintenance, and quick detection across a broad temperature spectrum—from -40°F to 185°F (-40°C to 85°C).
Naftosense designed this sensor to interface seamlessly with its acquisition modules and intrinsically safe field boxes, making integration into third-party systems straightforward via analog outputs, dry contacts, or serial communications.
Real-World Applications
The FLD-HCSP thrives where space is limited, danger is present, and precision is critical. Common applications include:
- Tank interstitial space monitoring
- Leak detection in dual-wall piping systems
- Detection in sump pits, pump seals, and leak detection wells
- Fuel containment monitoring in retail and downstream facilities
- Rotating equipment (machine shafts, pumps) where conventional sensors may fail
It also excels as a fume or vapor detector, capable of identifying hydrocarbons diffused through soil or air with minimal false alarms—making it ideal for early-stage leak warnings.
Key Features That Set It Apart
1. Fast, Reliable Detection
The FLD-HCSP detects various hydrocarbons in as little as 20 seconds (gasoline and jet fuel) to under 10 minutes(heavy crude), depending on the substance. This speed aligns with or exceeds standards such as FM7745.
2. Reusability and Ease of Maintenance
The sensor is reusable and cleanable, thanks to an optional quick-disconnect jumper cable. This significantly reduces lifecycle costs and supports a rapid return to service after contamination.
3. Total Safety in Hazardous Zones
Designed as a passive element, the FLD-HCSP carries Class I, Division 1, and Zone 0 hazardous location certifications under ATEX, IECEx, and U.S. standards—allowing deployment in the most stringent environments without risk of ignition.
4. Long Operating Life
The materials used in the sensor have undergone natural aging tests, with an expected service life of over 30 years at 104°F (40°C). Naftosense backs this up with a 10-year warranty, providing peace of mind in long-term installations.
5. Harsh Environment Durability
Rated IP68, the FLD-HCSP is fully submersible and suitable for direct burial—critical for leak detection around underground tanks, lines, and containment systems.
Integration and Connectivity
Naftosense simplifies integration with approved analog or digital field modules, enabling users to deploy the probe in either wired or wireless configurations. When paired with intrinsically safe acquisition modules, users can achieve real-time monitoring, alerts, and system-wide diagnostics—all while staying compliant with PHMSA (Pipeline and Hazardous Materials Safety Administration) guidelines.
The sensor supports up to 300 feet (90 meters) of cable distance, offering flexibility in design and layout, especially in retrofits or remote field deployments.
Contact Naftosense
For product inquiries, integration support, or to request a demo, call (614) 350-0911 or visit www.naftosense.com.
Industrial Leak Detection Evolves with Advanced Sensor Technology
The energy industry confronts a complex landscape of challenges, from shifting public sentiment toward alternative power sources to heightened scrutiny of carbon emissions. Recent high-profile leak incidents have intensified regulatory oversight, while staffing pressures and aging infrastructure create additional operational hurdles. These factors drive the need for more sophisticated monitoring solutions.
Naftosense's comprehensive detection system employs multiple installation methods tailored to specific monitoring requirements. Their micro-drilling technique strategically positions sensors to monitor buried assets, accounting for water table variations. For exposed equipment, their "wrapping" method deploys specialized cables around high-risk components such as flanges, filters, and valves. Ground-based monitoring provides continuous surveillance of tanks and containment areas through linear installations. For critical infrastructure passages, such as road and river crossings, Naftosense utilizes Horizontal Directional Drilling (HDD) techniques to ensure comprehensive monitoring coverage.
At the core of their technology lies the Polymer Absorption Sensor (PAS), featuring a sophisticated double-jacketed design. The outer jacket employs carbon-free silicone for electrical isolation, while the inner jacket contains carbon black-infused silicone for precise volume leak detection. This dual-layer approach enables reliable operation across extreme temperature ranges, from -40°F to 176°F.
The system's intelligence stems from a triple algorithm approach combining static, dynamic, and swarm analysis. This sophisticated processing minimizes false alarms while maintaining high sensitivity to actual leaks. The static algorithm identifies large-scale events, while dynamic monitoring detects vapor-phase hydrocarbons. The swarm algorithm analyzes multiple variables to establish accurate baseline measurements and identify genuine leak events.
Naftosense's control infrastructure supports various coordination methods and power options, including traditional AC/DC, solar, and long-life internal batteries. The system's compatibility with multiple communication protocols enables seamless integration with existing industrial control systems, from basic dry contact connections to advanced TCP/IP networks.
The technology distinguishes itself through its immunity to common interference sources, including vibrations, methane, water, and electrical noise. This robust performance, combined with hazardous area approval and reusable components, makes it particularly valuable for demanding industrial environments where reliability and safety remain paramount.
As industries face increasing pressure to minimize environmental impact and maximize operational efficiency, Naftosense's advanced leak detection technology offers a comprehensive solution that addresses both current challenges and future requirements. Their system's ability to provide rapid, accurate detection while maintaining operational flexibility positions it as a crucial tool for modern industrial safety and environmental compliance.
https://naftosense.com(614) 350-0911
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(614) 350-0911
Leak Detection Cables Utilizing Polymer Absorption Sensor (PAS) Technology: A Proven Solution for Real-Time Hydrocarbon Monitoring in Extreme Conditions
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