FM7745-Approved Leak Detection: Naftosense's Approach to Loss Prevention

FM7745-Approved Leak Detection

FM Global stands apart among commercial insurers because it focuses on preventing losses rather than simply paying claims. Through its testing and certification arm, FM Approvals, the organization defines performance standards that help facility owners detect risk earlier, limit damage, and keep critical operations running. One of the most important of these standards is FM7745, a performance-based standard that addresses leakage of water and hydrocarbons inside buildings. The intent is straightforward but powerful: identify leaks quickly, communicate that information to building management systems, and, when appropriate, trigger automatic responses that stop the release before it escalates into fire, environmental damage, or extended downtime.

FM7745 applies across an unusually wide range of industries because hydrocarbons and water are present in so many mission-critical systems. Hospitals depend on emergency generators, day tanks, fuel conditioning skids, and extensive piping networks that often run above ceilings or below floors. Data centers rely on large backup power systems with stored diesel fuel, transfer pumps, and distribution piping that must operate flawlessly under emergency conditions. Commercial buildings and manufacturing facilities introduce additional exposure through boilers, fuel-fired equipment, bulk storage vessels, underground piping, and mechanical rooms with dense concentrations of utilities. FM7745 is designed to verify that leak detection systems used in these environments perform reliably under real-world conditions, including sensitivity to small leaks, resistance to false alarms, and compatibility with automated controls.

Meeting FM7745 requirements means more than simply sensing the presence of liquid. Approved systems must demonstrate repeatable detection of both water and refined hydrocarbons, predictable response times, and stable operation when integrated into supervisory control or building automation platforms. The standard places emphasis on early warning rather than catastrophic failure, because FM Global recognizes that a slow, undetected leak often causes more damage over time than a dramatic single event. Early detection allows facility teams to correct issues while systems remain operational and before fuel vapors, corrosion, or environmental contamination create secondary hazards.

This is the operating philosophy behind Naftosense, a company that originated in demanding oil and gas environments where leaks rarely announce themselves loudly and conditions are rarely forgiving. Drawing on that background, Naftosense engineered an FM7745-approved leak detection system specifically for FM Global-insured facilities that need precision without compromise. The system scales smoothly from a single sensing point protecting a day tank or generator enclosure to expansive, distributed networks that run through long pipe corridors, containment zones, and equipment rooms. Throughout that scaling process, the design maintains the same priorities that governed its industrial roots: rapid response, mechanical durability, and consistent accuracy.

At the heart of the Naftosense system is a rope-style sensing element that behaves very differently from point sensors or float-based probes. Instead of waiting for liquid to pool at a single location, the rope sensor monitors extended linear paths where leaks are most likely to occur. When refined fuel contacts the sensing element, the system registers the change almost immediately. In controlled testing and real installations, it can detect extremely small volumes of refined hydrocarbons in under 30 seconds. That response time matters, because even modest diesel or fuel oil leaks can spread invisibly along floors, cable trays, or pipe racks before anyone notices an odor or visible sheen.

Accuracy alone does not satisfy FM7745 requirements if it comes at the cost of operational nuisance, and this is where system design becomes critical. Naftosense sensors are engineered to resist false alarms caused by humidity, condensation, cleaning solutions, or transient environmental changes. The sensing element focuses on the chemical signature of refined fuels rather than general conductivity or moisture, which allows facilities to run the system continuously without constant recalibration or alarm fatigue. That stability is essential in healthcare, data center, and manufacturing settings where alarms trigger formal response procedures.

Integration with building management and control systems further strengthens the value of an FM7745-approved solution. When the Naftosense controller detects a leak, it can immediately report the event to a central monitoring platform, providing clear location data that guides maintenance teams directly to the source. In configurations that include actuated valves, the system can also initiate rapid isolation of the affected section, limiting the amount of fuel released and reducing cleanup costs. This coordinated response aligns closely with FM Global’s loss prevention model, which favors fast, automated intervention backed by human oversight.

Long-term reliability also plays a role in risk management and return on investment. Naftosense uses cleanable, reusable rope sensors that return to service after remediation rather than requiring disposal and replacement. That approach reduces lifecycle costs and avoids the gaps in protection that often occur when consumable sensors are temporarily out of stock or overlooked during maintenance. A 10-year factory warranty across the entire leak detection system reinforces confidence that the equipment will perform as intended over the long operating life expected in insured facilities.

For facility owners and risk managers, the practical benefits of an FM7745-approved Naftosense installation are easy to quantify. Faster leak detection reduces secondary damage to structures, electrical systems, and finished spaces. Early intervention minimizes environmental exposure and fire risk associated with flammable fuels. Clear communication with building systems supports documented compliance and simplifies inspections. Over time, these outcomes help FM Global-insured clients demonstrate strong loss prevention practices, protect their staff and occupants, and potentially reduce insurance premiums tied to verified risk reduction.

In an era when facilities are expected to operate continuously and safely under increasing scrutiny, FM7745 sets a meaningful benchmark for leak detection performance. Naftosense meets that benchmark with a system built on industrial experience, engineered sensitivity, and practical durability, delivering early warning where it matters most and turning leak detection from a reactive safeguard into an active component of facility resilience.

Advanced Leak Detection Technology for Oil & Gas Operations

Advanced Leak Detection Technology for Oil & Gas Operations

Protect Your Infrastructure with Real-Time Hydrocarbon Monitoring


Naftosense's latest white paper reveals how cutting-edge polymer absorption sensors are revolutionizing leak detection across the oil and gas industry. Traditional methods like visual inspections and pressure monitoring often fall short—but this innovative solution offers unprecedented sensitivity and reliability.


What's Inside:


Revolutionary Technology – Learn how selective polymer materials detect hydrocarbons through absorption mechanisms that trigger measurable electrical property changes, enabling real-time leak detection with exceptional accuracy.


Wide-Ranging Applications – Discover how these sensors protect critical infrastructure, including:


  • Pipeline routes and block valves
  • Underground and floating-roof storage tanks
  • Offshore platforms and subsea pipelines
  • Refineries and chemical processing plants


Future-Ready Solutions – Explore applications for emerging low-carbon fuels like ethanol, methanol, biodiesel, and even liquid organic hydrogen carriers (LOHC) for hydrogen energy systems.


Integrated Monitoring – See how Naftosense pairs with Lindsay SentraLink LD to provide 24/7 web-based monitoring, remote accessibility, and instant leak alerts—even in completely off-grid locations.


Key Benefits:


✓ Detects leaks as small as ~1oz of product

✓ Early warning system prevents escalation

✓ Minimal maintenance in extreme environments

✓ Reduces environmental contamination risk

✓ Enhances operational safety and compliance


Download the full technical paper: Getting Ahead of Leaks & Spills


For more information, contact Naftosense at (614) 350-0911

Remote Pipeline Leak Detection: How Naftosense and Lindsay SentraLink LD Deliver Reliable Monitoring Anywhere

Remote Pipeline Leak Detection

Pipeline operators face one of the most demanding environmental and operational challenges in modern industry—detecting leaks quickly and accurately in remote locations. Protecting natural ecosystems, maintaining regulatory compliance, and avoiding catastrophic losses all depend on early leak detection. Yet, traditional monitoring methods have long struggled to meet this challenge. Naftosense, a leader in hydrocarbon detection technology, has partnered with Lindsay Corporation to create a robust, self-sufficient solution that finally makes reliable remote leak detection practical and affordable.

For decades, operators have relied on “walk over” or “fly over” visual inspections to find leaks in remote areas. These surveys typically look for secondary evidence such as brown vegetation, oil sheens, or visible soil discoloration. While simple in concept, these methods are slow, costly, and often come too late to prevent environmental damage. A small leak may go unnoticed for weeks or months, allowing hydrocarbons to migrate underground or into waterways before discovery. Many pipeline sites—particularly at block valves, pig launchers, stub ups, and unmanned facilities—are situated far from roads or electrical power, making frequent inspection nearly impossible. Even when leaks are eventually detected, cleanup and regulatory fines can dwarf the cost of proactive monitoring.

The industry has sought alternatives for years, but remote locations pose unique technical barriers. Many monitoring systems require grid power or fiber connections to operate, limiting their usefulness in isolated environments. Others depend on SCADA infrastructure, which can be prohibitively expensive to extend to each remote site. Extreme temperature swings, humidity, and explosive atmospheres further complicate equipment deployment. Until recently, operators were forced to choose between expensive monitoring projects and the environmental risks of infrequent inspections.

Naftosense developed its Poly-Absorptive Sensor (PAS) technology to address the heart of this problem. Each PAS device detects hydrocarbon contamination through a unique absorption process that responds to even minute quantities of liquid hydrocarbons. The polymer material within the sensor absorbs hydrocarbons and triggers a measurable change, providing an early warning well before visible contamination appears. Unlike electronic gas sensors that require power-hungry heating elements, Naftosense’s design is inherently low-power and maintenance-free. The sensors are rugged, durable, and capable of continuous operation in demanding outdoor environments, making them ideal for long-term field deployment.

To enable these sensors to function in truly remote areas, Naftosense partnered with Lindsay Corporation, the manufacturer of the SentraLink LD remote monitoring system. The SentraLink LD acts as both a power source and a communications gateway for Naftosense PAS sensors, eliminating the need for external power or network infrastructure. Using primary lithium thionyl chloride batteries, each monitoring unit can operate continuously for up to three years. This extended battery life allows operators to install systems at distant block valves, uncrewed stations, and environmentally sensitive areas without ever running power lines or generators.

SentraLink LD communicates sensor data over low-cost cellular networks and, where cellular coverage is unavailable, can connect via satellite links. This capability ensures real-time visibility of pipeline conditions across vast distances. The system integrates seamlessly with the Elecsys Connect web portal, a secure, cloud-based interface that provides operators with 24/7 access to all connected sensors. Through any web-enabled device, users can view sensor status, GPS coordinates, and leak alerts overlaid on a Google Maps interface. When a leak is detected, the system instantly transmits text and email notifications that include precise location data and estimated leak volume, enabling immediate response without waiting for the next inspection cycle.

This intelligent reporting framework reduces data noise and bandwidth use by operating on a “report by exception” basis—sending updates only when a change occurs. Operators can remotely configure alarm thresholds and reporting intervals through the web portal, tailoring the system’s responsiveness to site conditions. The entire unit is housed in a NEMA 4X-rated polycarbonate enclosure for weather resistance and compliance with hazardous-area requirements. With an operational temperature range from -30°C to +70°C and tolerance for humidity up to 95%, the system remains reliable in both arctic and desert environments.

By combining Naftosense’s passive hydrocarbon detection with Lindsay’s autonomous, connected platform, operators gain a continuous, self-sustaining leak monitoring network that requires minimal maintenance. Eliminating external power and SCADA connections provides a significant cost advantage. Traditional monitoring projects can require trenching, conduit, and control wiring, which can run into tens of thousands of dollars per mile. In contrast, the Naftosense–Lindsay solution can be installed with a simple mounting process and pre-coded connectors, bringing each site online in hours rather than days.

Beyond economic efficiency, the environmental benefits are profound. Early leak detection reduces hydrocarbon release volumes, shortens cleanup times, and minimizes ecological impact. Regulators increasingly demand continuous monitoring for environmental compliance, and systems like SentraLink LD with PAS sensors meet these expectations while keeping operational costs low. For operators managing hundreds of miles of pipeline, automated detection transforms leak monitoring from a reactive obligation into a proactive asset protection strategy.

The system’s adoption by major oil and gas companies underscores its credibility in real-world use. Operators have deployed it at hundreds of remote sites to monitor valves, junctions, and containment areas that once relied solely on manual inspection. In these installations, the combination of Naftosense sensors and SentraLink LD units has demonstrated consistent reliability and rapid leak detection even under the most challenging field conditions.

As pipeline networks expand and environmental regulations tighten, the industry can no longer afford to rely on slow, manual inspection methods. The integration of Naftosense Poly-Absorptive Sensors with Lindsay’s SentraLink LD monitoring system provides a proven, cost-effective way to monitor remote assets and respond instantly to potential leaks continuously. By making high-performance leak detection possible anywhere, this partnership sets a new standard for environmental stewardship and operational efficiency in the pipeline industry.

Naftosense Launches New Ethanol Leak Detection System

Naftosense Launches New Ethanol Leak Detection System

Why Ethanol Leak Detection Matters


Ethanol plays an increasingly important role in modern fuel blends. Oil and gas companies now produce, transport, and store ethanol on a massive scale as they meet government blending mandates and consumer demand for lower-emission gasoline. Unlike traditional hydrocarbons, ethanol mixes easily with water. That simple fact creates a problem. Leaks often escape traditional detection systems because the alcohol dissolves into water rather than separating on the surface like gasoline or diesel.


This challenge presents ethanol handling as a distinct kind of risk. Contaminated groundwater can spread fuel compounds farther and faster when ethanol is present. Regulators take a closer look at these leaks because they can create long-lasting environmental and safety issues. Companies need a reliable way to identify problems before they turn into violations or costly cleanups.


The Role of Ethanol in Fuel Blending


Ethanol provides clear benefits as a fuel additive. It increases octane ratings and helps gasoline burn more completely, reducing some types of tailpipe emissions. It is also widely available, with the United States producing billions of gallons each year, mostly from corn. Oil companies blend it into gasoline at levels ranging from 10 to 15 percent for everyday use, and sometimes higher for specialized applications.


Despite these benefits, ethanol brings new challenges. Higher blends reduce fuel economy and can place stress on engines not designed for them. Production plants release significant amounts of hazardous air pollutants, and large-scale cultivation of corn raises concerns about land use and greenhouse gas emissions. These debates underscore the industry's need to continually improve its environmental performance at every stage, from plant operations to storage tanks.


How Leaks Happen in Transfer and Storage


Ethanol moves from plants to terminals and ultimately into pipelines and trucks. Each step creates opportunities for leaks. Unlike crude oil or refined fuels, ethanol does not stay separate from water. When a tank, pipe, or fitting leaks, the ethanol can dilute into surrounding water sources. Once this happens, most conventional sensors fail to detect the problem because they are designed to spot hydrocarbons floating on water, not alcohol dissolved within it.


That limitation creates blind spots for operators. Undetected leaks can damage aquifers, violate environmental laws, and spark expensive remediation projects. Companies need technology that can distinguish ethanol even when it is diluted in water.


The Naftosense Solution


Naftosense developed a new detection system built specifically for this challenge. The technology ignores the presence of water and zeroes in on ethanol and other alcohols. It works even at 20 percent concentration, which is the level regulators see as a real problem, while anything under 20 percent usually isn’t treated as a threat. This approach gives operators confidence that they can identify issues promptly and take action before minor problems escalate into significant events.


Oil and gas companies now have a tool designed for the realities of ethanol blending. By addressing the weaknesses of conventional leak detection, Naftosense offers a practical solution that supports both regulatory compliance and corporate sustainability goals. Companies that invest in this system can strengthen their safety programs, protect the environment, and build public trust at a time when every gallon of biofuel faces scrutiny.


Looking Ahead


Ethanol will remain a cornerstone of gasoline production for the foreseeable future. As production expands, so do the risks of leaks during transfer, storage, and handling. The companies that succeed in this new era will be those that not only meet blending mandates but also show they can manage the environmental responsibilities that come with them.


Naftosense's ethanol leak detection system arrives at precisely the right moment. It gives producers and refiners a reliable way to manage risk, stay compliant, and demonstrate leadership in an industry that demands both innovation and accountability.

How Polymer Absorption Sensors Revolutionized Leak Detection Systems

Polymer Absorption Sensors

Polymer Absorption Sensor technology sits at the center of today’s most reliable hydrocarbon leak detection systems. At its core, PAS uses engineered polymers that selectively absorb hydrocarbons, swell, and trigger an immediate, measurable change—usually electrical or optical. That simple physical principle lets operators spot minor releases early, before they become expensive cleanups or safety incidents.


From materials science to field-hardened sensors


PAS traces its roots to mid-20th-century materials research, when engineers began exploiting polymer swelling to detect target chemicals. By the late 1970s and 1980s, industrial leak detection moved from manual checks and float switches toward polymer-based sensing cables that could monitor long runs continuously. In hydrocarbons, early commercial systems emerged by the late 1990s, with cable designs that used conductive polymers to complete a circuit when exposed to fuels.


Engineers also adapted PAS to fiber optics: a swellable polymer jacket sits over the fiber; when hydrocarbons contact the jacket, it microbends or otherwise alters the fiber enough that an optical time-domain reflectometer identifies the event and its position. That variant proved helpful around liners and buried infrastructure where electrical methods can be inconvenient.


How PAS actually detects leaks


PAS relies on a chemically sensitive polymer layer applied to a cable or probe. Hydrocarbon molecules diffuse into that layer and cause it to swell. Designers translate that swelling into a signal in a few ways. For example, the polymer can bridge electrodes and change resistance, push on an optical fiber and increase attenuation, or shift other measurable properties. Crucially, hydrocarbon-specific polymers let these sensors ignore water and many inorganics, so the system avoids nuisance trips in humid or wet locations.


Modern vendors have toughened the introductory chemistry to work in air, underground soils, standing water, and even icy conditions. They also focus on low cross-sensitivity—responding to butane and heavier hydrocarbons while shrugging off weather and contaminants—so operators can trust alarms during real storms, washdowns, and seasonal swings.


The “digital cable” era: location, addressability, and reuse


The big leap over the past two decades came from digitalization. Instead of a simple alarm loop, PAS cables now integrate with locating modules that pinpoint the leak within about a meter along the cable, making field response faster and cheaper. Many systems also support “addressable” segments—each section carries a microchip ID—so panels can report multiple, simultaneous events and exact locations across extensive facilities. Reusable cable designs further cut lifecycle cost: after cleanup, you put the same cable back in service.


Where PAS thrives


Operators deploy PAS wherever liquid hydrocarbons must never go unnoticed. Along above-ground pipe racks and pump pads, PAS cable is exposed to sun, vibration, and traffic while remaining selective to fuels. Around tank bottoms and sumps, it covers long perimeters and complex geometries. Inside or around double-walled piping, it watches the annulus so any loss triggers an early alert. Refineries, terminals, pipelines, power plants, and airports rely on these systems because they provide continuous coverage with precise location and minimal false alarms.


What changed recently: reliability in the real world


PAS adoption accelerated as vendors solved the field problems that once limited the technology. Newer formulations maintain sensitivity in cold, humid, or flooded environments and deliver fast recovery once you remove the leak source. Qualification programs now validate performance across soils, backfill types, and water bodies, making PAS viable for remote pipelines and harsh climates. Industry studies and field pilots over the past decade—spanning petroleum pipelines to irrigation and groundwater protection—also strengthened operator confidence that PAS can run unattended for long periods while still catching minor releases.


Why PAS fits modern risk and compliance goals


Environmental rules are continually tightening, stakeholders are demanding faster reporting, and CFOs are seeking lower total cost of ownership. PAS answers all three. Distributed cables or compact probes create a continuous sensing “skin” that shrinks detection time and helps prove due diligence. Addressable segments and meter-level location shorten investigation time and excavation scope. Hydrocarbon selectivity reduces nuisance alarms, keeping teams responsive to the alarms that matter. And because digital PAS panels tie into SCADA and cloud dashboards, they fit cleanly into predictive maintenance programs.


The outlook


Expect steady growth as users standardize on mixed architectures: cable for long-run coverage and probes for high-risk points like valves, sumps, and dispensers. The chemistry will continue to improve—faster uptake for light ends, better recovery for heavy crudes, and coatings that resist fouling. On the data side, locating panels and IIoT nodes will push richer diagnostics to enterprise systems, while improved reuse and durability keep lifecycle costs attractive versus single-use or moisture-only cables.


A final word about Naftosense (Dublin, Ohio)


Naftosense designs and manufactures PAS-based leak detection systems that pair hydrocarbon-selective polymer sensors with addressable electronics for fast, precise alarms. The company publishes practical guidance and a current catalog that outlines cable and probe options, reuse expectations, and integration with progressive alarm modules. Based in Dublin, Ohio, Naftosense supports operators that need real-time integrity monitoring in harsh environments—tank farms, terminals, generator rooms, and more—with a focus on reliability, selectivity, and total cost of ownership.

New Naftosense Industrial Leak Detection Catalog – Now Available

New Naftosense Industrial Leak Detection Catalog – Now Available

Naftosense has just released its latest 12-page catalog, offering a comprehensive look into its industry-leading hydrocarbon leak detection technologies. Designed for engineers, facility operators, and industrial safety professionals, this newly published catalog introduces the most advanced leak detection solutions available today—built to perform in the world's harshest environments.


The new catalog is more than just a product list—it's a roadmap for protecting critical infrastructure. It outlines proven solutions for oil and gas, power generation, marine terminals, chemical processing, and countless other applications where safety, uptime, and environmental responsibility matter most. From pipelines to refineries, tank farms to generator rooms, Naftosense systems detect hydrocarbon leaks with speed, precision, and reliability.


At the heart of Naftosense's innovation is its Polymer Absorption Sensor (PAS) technology, a time-tested method enhanced by innovative control modules and advanced communication protocols. Readers will find detailed product profiles for sensors and cables like the FLD-HSC, FLD-PHD, and FLD-O2W-SP, along with powerful control panels such as the FLD-TSP and FLD-SMP-MB. Each product is purpose-built to deliver early detection, reduce false alarms, and integrate seamlessly with SCADA, PLCs, or cloud-based platforms like Elecsys Connect.


The catalog also highlights Naftosense's commitment to long-term performance with reusable sensors, modular system architecture, and a 10-year standard warranty on all products. Installation, commissioning, maintenance services, and expert engineering support round out a complete leak detection offering that keeps facilities safer and smarter.


Whether you're designing a new facility or retrofitting existing infrastructure, the Naftosense catalog provides the clarity and confidence you need to select the right leak detection system—one that works reliably for decades.


Explore the new catalog today at Naftosense.com or call 614-350-0911 to connect with a leak detection specialist. Protect your people, your assets, and the environment—with Naftosense, not a drop is spilled.